Intelligent pallet building for stable and efficient loading units
Software-assisted load-carrier building for homogeneous, layer-based, and mixed pallets under a wide range of real operational constraints.
The challenge is not only to place as many items as possible on a pallet. Loading units must remain stable in transport, practical in picking, aligned with unloading logic, and compatible with product-specific rules.
What needs to be co-optimized today
Stability, load distribution, and product protection instead of pure surface utilization
Sequencing, unloading logic, and store processes directly inside pallet building
Clean handoff into loading, transport, and operational system landscapes
Pallet building is much more than a stacking problem
Geometric constraints, height limits, and overhangs must be respected reliably
Weight, center of gravity, and load-bearing capacity determine transport stability
Mixing rules, product protection, and stacking logic must not slow operations down
Unloading sequence, shelf logic, and store processes already matter during pallet building
Labeling, scanability, and warehouse handling affect practical usability
Pallet building needs to stay connected to loading, tour logic, and downstream transport
From homogeneous to sequenced
Layer-based pallets
Heterogeneous pallets
Sequenced store pallets
Display and promotion pallets
Optimization logic
What our software optimizes in pallet building
We combine rule-based optimization with experience from 3D packing, transport planning, and store replenishment to generate pallet recommendations that are mathematically sound and operationally robust.
Geometry and space usage
Dimensions, pallet types, maximum height, overhangs, and allowed orientations are considered so floor space and height are used well without violating constraints.
Weight and load distribution
The software optimizes weight distribution and center of gravity so pallets are not only dense, but also well-balanced and transport-safe.
Stability and stackability
Support areas, layer formation, bearing limits, and stable patterns are treated as first-class planning rules.
Sequence and process logic
Optimization can be aligned with unloading sequence, picking logic, route order, or store structures whenever process suitability matters more than pure density.
More stable loading units, better processes, less manual planning
Higher utilization of pallet space and loading height
More stable loading units
Less product damage
Faster warehouse and shipping processes
Better store- and customer-ready pallets
More transparency and standardization in planning
What can be modeled directly